Products Description
Oil Separator Replacement for Air Compressor.The oil separation filter element is a core precision filtration component used in oil-injected screw compressors and vacuum pump systems to achieve effective oil‑air separation. Its primary function is to efficiently intercept and recover entrained lubricating oil from compressed air, reducing the outlet oil content to an extremely low level, thereby protecting downstream equipment and meeting process requirements for air purity.
Manufactured with multi‑layer ultra‑fine glass fiber or high‑performance synthetic fiber media, the filter element offers high filtration accuracy and low flow resistance. It maintains stable separation efficiency across a wide temperature and pressure range, typically limiting outlet oil content to below 3 ppm. The compact design ensures low pressure drop and economical energy consumption, while the filter media exhibits excellent heat resistance and corrosion resistance, making it suitable for prolonged continuous operation in industrial environments. The element is also equipped with built‑in oil return or drain features, facilitating routine inspection and replacement. Oil Separator Replacement for Air Compressor.
Key Features
Made of multi-layer ultra-fine glass fiber or synthetic fiber media, offering high filtration precision and low flow resistance.
Stable separation performance, with outlet oil content typically controlled below 3 ppm.
Resistant to high temperatures and corrosion, suitable for continuous long-term operation.
Compact structure with low pressure drop and energy-efficient performance.
Equipped with oil return or drain designs for convenient maintenance and replacement.
product display
Can provide customers with tailor-made technical solutions
product feature
Various specifications can be customized according to customer requirements processing
Ultra-High Separation Efficiency
Built with multi-layer composite fiberglass media and precision-sintered metal support cores, the outlet oil carryover is consistently maintained below 1–3 ppm, substantially outperforming industry norms.
01
Low Pressure Drop Design
Optimized flow-path geometry ensures minimal initial pressure differential while maintaining high capture efficiency, directly reducing the energy consumption of the compressor prime mover.
02
Anti-Siphon & Backflow Protection
Integrated check valves and siphon-break structures effectively prevent oil backflow into the intake system during shutdown, eliminating the risk of liquid slugging.
03
Modular Quick-Change Configuration
Standardized international thread or flange connections at the head allow for rapid element replacement online, reducing maintenance downtime by more than 50%.
04
Xinxiang Jun Filters and Chemical Co.,Ltd.
Our address：Hongqi District, Xinxiang City, Henan
Phone Number：86-18738502673
E-mail：admin@junlvfilter.com
Product Parameter
| Parameter Item | Specification / Range |
|---|---|
| Suitable Medium | Compressed air / Oil‑air mixture |
| Inlet Oil Content | ≤ 3000 ppm (maximum allowable inlet concentration) |
| Outlet Oil Content | ≤ 3 ppm (stable performance) |
| Rated Working Pressure | 0.7 MPa ～ 1.6 MPa (customizable upon request) |
| Maximum Operating Temperature | ≤ 120℃ (instantaneous peak ≤ 150℃) |
| Filtration Precision | 0.1 μm ～ 1 μm (model‑dependent) |
| Initial Pressure Drop | ≤ 0.02 MPa (with clean element) |
| Recommended Replacement Differential Pressure | 0.08 MPa ～ 0.10 MPa |
| Filter Media Type | Ultra‑fine glass fiber / Synthetic fiber composite layers |
| End Cap Material | Galvanized carbon steel / Stainless steel / Aluminum alloy |
Factory Display
Xinxiang Jun Filters and Chemical Co.,Ltd.is a professional manufacturer engaged in the design and production of filters,filtration equipment, purification devices, and oil-water separation devices.The company has gathered a large number of professional, senior engineers and other technological elites, specializing in design research and development manufacturing.
The R&D team is strong, with a high level of professional technology and rich practical experience. The company has advanced production equipment and a complete quality and safety assurance system.
Certificate
Our factory is a professional manufacturing facility specializing in [product category]. With over [X] years of experience, we are committed to delivering high-quality products, reliable production capacity, and timely delivery.
FAQ
1. Q: How do I know when the oil separation filter element needs replacement?
A: The primary indicator is the pressure differential across the element. When it reaches 0.08–0.10 MPa, the element is significantly clogged and should be replaced promptly. Additionally, increased oil carryover in the outlet air or abnormal rises in operating current also signal performance degradation.
2. Q: Can oil separation filter elements from different brands be used interchangeably?
A: Yes, as long as the interface dimensions, mounting style, filtration rating, and seal material are compatible, and the element meets the original equipment's pressure and temperature requirements. We offer standard models compatible with all major compressor brands.
3. Q: Is higher filtration precision always better?
A: Not necessarily. Precision should match system requirements. Over‑specifying precision increases pressure drop and energy consumption while shortening service life. In most industrial applications, maintaining outlet oil content below 3 ppm is sufficient.
4. Q: What factors affect the service life of the filter element?
A: Key factors include inlet air temperature, lubricant quality, working pressure, ambient dust concentration, and overall equipment maintenance. High temperatures and poor‑quality oil accelerate media aging, while dust speeds up clogging.
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